Sains Malaysiana 49(9)(2020): 2301-2309
http://dx.doi.org/10.17576/jsm-2020-4909-27
Thermal Treatments on the Oil Palm Fruits: Response Surface
Optimization and Microstructure Study
(Rawatan Termal pada Buah Kelapa Sawit: Pengoptimuman Permukaan
Respon dan Kajian Struktur Mikro)
NURUL HASIMAH KASMIN1,
SAIFUL IRWAN ZUBAIRI1, AZWAN MAT LAZIM2* & ROILA AWANG3
1Department
of Food Sciences, Faculty of Science and Technology, Universiti Kebangsaan
Malaysia, 43600 UKM Bangi, Selangor Darul Ehsan, Malaysia
2Department of Chemical Sciences, Faculty of
Science and Technology, Universiti Kebangsaan Malaysia, 43600 UKM Bangi,
Selangor Darul Ehsan, Malaysia
3Engineering & Processing Research Division, Malaysian
Palm Oil Board, No. 6, Persiaran Institusi, Bandar Baru Bangi, 43000 Kajang,
Selangor Darul Ehsan, Malaysia
Diserahkan: 15 Oktober
2019/Diterima: 8 Mei 2020
ABSTRACT
Sterilization is the most important steps in the
palm oil milling process prior to oil extraction. Experiments involving dry
heating sterilization (SD) couple with solvent extraction of palm fruits were
done to determine the relationship of palm oil yield and deterioration of
bleachability index (DOBI). As a comparison, the conventional method of wet
heating was used (SW). The optimum sterilization treatment parameters were
determined by using response surface methodology (RSM). Central composite
rotatable design (CCRD) was used to study the effects of sterilization
temperature, X1 (°C) and treatment time, X2 (min) to oil
yield (%), and DOBI. The sterilization temperature and time were conducted
between 70 and 90°C and 20 to 90 min, respectively. Preliminary results proved
increasing temperature and time of sterilization process increased oil yield
for both SD and SW. Furthermore, the DOBI showed a similar trend as the oil
yield. Optimization study using SD gave the optimal response through a
combination of parameters, SD: X1 = 90 °C and X2 = 68
min, where the oil yield obtained was 43.21% and DOBI 4.05. However,
sterilization treatment using SW showed insignificant results (p>0.05)
between temperature and time since R2 value was 0.4368 and the low
degree of agreement between adjusted R2 (0.03) and predicted R2 (-2.43). It was also found SD treatment produced high DOBI value though the oil
yield was lower than SW.
Keywords: DOBI; dry heating; oil
yield; RSM; wet heating
ABSTRAK
Pensterilan ialah proses utama dalam pemprosesan
minyak kelapa sawit sebelum pengekstrakan untuk mendapatkan minyak sawit
mentah. Uji kaji melibatkan pensterilan buah sawit menggunakan rawatan kering
(SD) diikuti dengan pengekstrakan menggunakan pelarut bagi menentukan hubungan
antara hasil pengekstrakan minyak sawit dan kualiti indeks pemerosotan dan
pelunturan (DOBI). Kaedah konvensional menggunakan rawatan basah (SW) juga
dijalankan sebagai perbandingan. Parameter pensterilan optimum ditentukan
menggunakan kaedah permukaan respon (RSM). Reka bentuk berputar komposit
sentral (CCRD) digunakan bagi menentukan kesan suhu, X1 (°C) dan
tempoh masa pensterilan, X2 (min) terhadap pengekstrakan minyak
sawit (%) dan DOBI. Suhu dan tempoh masa pensterilan dijalankan masing-masing
pada 70 hingga 90 °C dan 20 hingga 90 min. Kajian awal menunjukkan peningkatan
suhu dan tempoh masa pensterilan meningkatkan hasil pengekstrakan minyak bagi
kedua-dua kaedah SD dan SW. Selain itu, nilai DOBI menunjukkan tren yang sama
seperti hasil pengekstrakan minyak. Kajian pengoptimuman menggunakan SD memberi
tindak balas optimum dengan kombinasi parameter, SD: X1 = 90 °C dan
X2 = 68 min dengan hasil pengekstrakan minyak sebanyak 43.21% dan
DOBI 4.05 diperoleh. Namun, rawatan pensterilan menggunakan SW menunjukkan
perbezaan yang tidak signifikan (p>0.05) antara suhu dan masa kerana nilai
R2 adalah 0.4368 dan nilai terlaras R2 (0.03) dan telahan
R2 (-2.43) yang tidak menghampiri. Didapati rawatan SD telah
menghasilkan nilai DOBI yang lebih tinggi walaupun hasil pengekstrakan
minyaknya adalah lebih rendah berbanding SW.
Kata kunci: DOBI; pengekstrakan minyak; rawatan
basah; rawatan kering; RSM
RUJUKAN
Abdul
Rahman, N.F., Harun, S., Sajab, M.S., Zubairi, S.I., Md Jahim, J., Markom, M.,
Nor, M.T.M., Abdullah, M.A. & Hashim, N. 2018. Boosting enzymatic
hydrolysis of pressurized ammonium hydroxide pretreated empty fruit bunch using
response surface methodology. Journal of
Engineering Science and Technology (JESTEC) 13(8): 2421-2445.
Amir,
U.A., Md Jamil, M.S. & Zubairi, S.I. 2018. Optimization of noodle
formulation using empty fruit bunch palm oil carboxymethyl cellulose (CMC) and
different types of flour. Jurnal Teknologi
(Sciences and Engineering) 80(5): 45-56.
Ariffin,
A.A. 2018. Rapid equilibrated high-pressure sterilization technology to quicken
and to complete the detachment of every fruit from fresh fruit bunches (FFB)
for better oil recovery. National Seminar on Palm Oil Milling, Refining,
Environment and Quality. Organized by Malaysian Palm Oil Board. The Royale
Chulan Hotel, Kuala Lumpur.
Bas,
D. & Boyaci, I.H. 2007. Modeling and optimization I: Usability of response
surface methodology. Journal of Food Engineering 78(3): 836-845.
Baryeh,
E.A. 2001. Effects of palm oil processing parameters on yield. Journal of
Food Engineering 48(1): 1-6.
Fresh
Fruit Bunch (FFB) Grading Manual. 2003. Kuala Lumpur: Malaysian Palm Oil Board.
Junaidah,
M.J, Norizzah, A.R. & Zaliha, O. 2013. Effect of sterilization process on
deterioration of bleachability index (DOBI) of crude palm oil (CPO) extracted
from different degrees of oil palm ripeness. International Journal of Bioscience, Biochemistry and Bioinformatics 3(4): 322-327.
Johari,
N.S.C., Aizad, S. & Zubairi, S.I. 2017. Efficacy study of carrageenan as an
alternative infused material (filler) in poly(3-hydroxybutyrate-co-3-hydroxyvalerate)
(phbv) porous 3-d scaffold. International
Journal of Polymer Science 2017: Article ID. 5029194.
Liu,
W., Yu, Y., Yang, R., Wan, C., Xu, B. & Cao, S. 2010. Optimization of total
flavonoid compound extraction from Gynura
medica leaf using response surface methodology and chemical composition
analysis. International Journal Molecule Science 11(11): 4750-4663.
Mohd
Azizi, C.Y., Zuhaili, I., Jeffry, J., Muhammad Shafiq Hazwan, R., Nor Azian, M.
& Liza, M.S. 2015. Extraction of beta
carotene from palm mesocarp via green sub-critical carbon dioxide. Jurnal
Teknologi (Science & Engineering) 74(7): 35-39.
Mohd
Azzimi, N.S., Mohd Fazil, F.N. & Zubairi, S.I. 2018. Response surface
optimization on the phenolic content and antioxidant activities of Sabah Snake
Grass (Clinacanthus nutans) leaves extract. International Food Research Journal 25(Suppl. 1): S105-S115.
Mohd
Fazil, F.N., Mohd Azzimia, N.S., Yahaya, B.H., Kamalaldin, N.A. & Zubairi,
S.I. 2016. Kinetics extraction modelling and antiproliferative activity of Clinacanthus nutans water extract. The Scientific World Journal 2016: Article ID. 7370536.
Montgomery,
D.C. 2001. Design and Analysis of
Experiments. Fifth Edition. New York: Wiley.
Najafian,
L., Ghodsvali, A., Khodaparast, M.H.H. & Diosady, L.L. 2009. Aqueous
extraction of virgin olive oil using industrial enzymes. Food Research
International 42(1): 171-175.
Othman, Z.S., Hasan, N.S. & Zubairi, S.I. 2017.
Response surface optimization of rotenone using natural alcohol-based deep
eutectic solvent as additive in the extraction medium cocktail. Journal of Chemistry 2017: Article ID.
9434168.
Owolarafe, O.K. & Faborode,
M.O. 2008. Micro-structural characterization of palm fruit at sterilization and
digestion stages in relation to oil expression. Journal of Food Engineering 85(4): 598-605.
Parveez,
G.K.A., Tarmizi, A.H.A., Alias, H. & Ahmad, K. 2019. Palm oil sterilization
technologies and their implication on oil loss, quality and food safety. International
Planters Conference by Malaysian Palm Oil Board (MPOB). Accessed on 15-16
July 2019.
Pootao,
S. & Kanjanapongkul, K. 2016. Effects of ohmic pretreatment on crude palm
oil yield and key qualities. Journal of Food Engineering 190: 94-100.
Silvamany,
H. & Jamaliah, M.J. 2015. Enhancement of palm oil extraction using cell
wall degrading enzyme formulation. Malaysian Journal of Analytical Sciences 19(1): 77-87.
Tajuddin,
N.A., Harun, S., Sajab, M.S., Zubairi, S.I., Jahim, J.M., Markom, M., Nor,
M.T.M., Abdullah, M.A. & Hashim, N. 2019. Influence of deep eutectic
solvent (DES) pretreatment on various chemical composition of empty fruit bunch
(EFB). International Journal of
Engineering and Technology 8(1.2): 266-274.
Zubairi,
S.I., Mantalaris, A., Bismarck, A. & Aizad, S. 2016. Polyhydroxyalkanoates
(PHAs) for tissue engineering applications: Biotransformation of palm oil mill
effluent (POME) to value-added polymers. Jurnal
Teknologi (Sciences and Engineering) 78(1): 13-29.
Zubairi,
S.I., Sarmidi, M.R. & Aziz, R.A. 2014. The effects of raw material
particles size, types of solvents and solvent-to-solid ratio on the yield of
rotenone extracted from derris roots. Sains Malaysiana 43(5): 707-713.
*Pengarang untuk surat-menyurat; email:
azwanlazim@ukm.edu.my
|